Abstract

BackgroundIn human vaccine manufacturing some pathogens such as Modified Vaccinia Virus Ankara, measles, mumps virus as well as influenza viruses are still produced on primary material derived from embryonated chicken eggs. Processes depending on primary cell culture, however, are difficult to adapt to modern vaccine production. Therefore, we derived previously a continuous suspension cell line, AGE1.CR.pIX, from muscovy duck and established chemically-defined media for virus propagation.ResultsTo better understand vaccine production processes, we developed a stoichiometric model of the central metabolism of AGE1.CR.pIX cells and applied flux variability and metabolic flux analysis. Results were compared to literature dealing with mammalian and insect cell culture metabolism focusing on the question whether cultured avian cells differ in metabolism. Qualitatively, the observed flux distribution of this avian cell line was similar to distributions found for mammalian cell lines (e.g. CHO, MDCK cells). In particular, glucose was catabolized inefficiently and glycolysis and TCA cycle seem to be only weakly connected.ConclusionsA distinguishing feature of the avian cell line is that glutaminolysis plays only a minor role in energy generation and production of precursors, resulting in low extracellular ammonia concentrations. This metabolic flux study is the first for a continuous avian cell line. It provides a basis for further metabolic analyses to exploit the biotechnological potential of avian and vertebrate cell lines and to develop specific optimized cell culture processes, e.g. vaccine production processes.

Highlights

  • In human vaccine manufacturing some pathogens such as Modified Vaccinia Virus Ankara, measles, mumps virus as well as influenza viruses are still produced on primary material derived from embryonated chicken eggs

  • Intracellular flux distribution Using a metabolic network model of the central metabolism of avian cells that we developed according to literature data and database entries, the metabolism of CR.pIX cells during cultivation in 1 L stirred tank reactor (STR) was studied using flux variability analysis (FVA)

  • The only avian substrates that are currently approved for production are embryonated chicken eggs or primary chicken embryo fibroblasts

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Summary

Introduction

In human vaccine manufacturing some pathogens such as Modified Vaccinia Virus Ankara, measles, mumps virus as well as influenza viruses are still produced on primary material derived from embryonated chicken eggs. We derived previously a continuous suspension cell line, AGE1.CR.pIX, from muscovy duck and established chemically-defined media for virus propagation. One possible new cell candidate that meets these criteria is the avian designer cell line AGE1.CR.pIX (in the following: CR.pIX) that proliferates in fully scalable suspension culture and is adapted to growth in a chemicallydefined medium [5,6]. The latter property is an advantage for metabolic flux analysis as no unknown or complex components such as animal sera or hydrolysates that complicate carbon and nitrogen balance closure are present

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