The Adhesively Bonded Aluminium Joint: The Effect of Pretreatment on Durability

Abstract

Abstract The interface in aluminium bonded structures can be revealed by ultramicrotomy and subsequently studied by transmission electron microscopy. By these means, the more usual surface pretreatments encountered, have been characterised in depth. A similar examination has been effected following exposure of bonded joints (floating roller peel specimens) to 85% relative humidity at 70°C. Although a drop in peel performance is noted over the exposure time, interfacial examination reveals little damage to the adhesive or adherend. Possible mechanisms for bond strength reduction are discussed: subtle undermining of the alumina film and disruption of physico-chemical bonds across the interface. Both are initiated by moisture reaching the alumina film, either passing along the interface itself or travelling through the adhesive matrix. Also considered are the effects of surface pretreatment and “oxide” penetration, by the adhesive, on durability. The effect of priming the adherend surface prior to bonding, u...