Testing, Validation, and Simulation of a Novel Economizer Damper Control Strategy to Enhance HVAC System Efficiency

Abstract

Buildings account for over 40% of global carbon dioxide (CO2) emissions, with supply and return fans in air handling units consuming a significant portion of energy. To address this, researchers have explored innovative economizer damper control methods and identified the “split-signal” strategy, which optimizes supply airflow using a single damper as a promising approach. In this study, split-signal was further refined for practical application and energy simulation, aiming to demonstrate its effectiveness and encourage adoption in real-world building mechanical systems. Laboratory testing on chilled water variable air volume (VAV) system showed fan energy savings of 0.2–5% compared to traditional “three-coupled” control, depending on ventilation air proportions, and prevented reverse airflow. A statistical regression model, based on experimental data, was developed to predict energy savings and streamline comparisons. Energy simulations were conducted across various U.S. climate zones and revealed potential savings of 15–20% in energy use, operational costs, and CO2 emissions. With minimal financial investment, split-signal control offers a cost-effective solution to improve energy efficiency and reduce environmental impact, promoting its adoption in real-world building applications.