Abstract

A reversible confinement of ionic liquid (IL) among the amide segments has been carried out for the preparation of high-modulus and high-strength aliphatic semicrystalline nylon 6 fibers. In this research work, the suppression or the weakening of the hydrogen bonds during the conventional low-speed melt spinning process is followed by a hot-drawing stage and a subsequent IL extraction of the IL out of the 2% wt IL-confined fibers and an immediate thermal stabilization process for the improvement of the properties of the pristine nylon 6 fibers. The resulted crystal structural developments of the IL-confined fibers are attributed to ultimate molecular orientations, which have contributed to the developments of the overall fiber properties. Here, the influences of the IL on the γ and the α crystal phases, the γ-α transition, the morphological properties, and the tensile properties are investigated. The FTIR reported, experimentally, additional peaks at 1237 cm–1 for the γ crystal phase and at 1417 and 1476 cm–1 for the α crystal phase, in conformity with the theoretical computations. The XRD demonstrated that the conventional low-speed melt spinning can successfully be used to prepare as-spun IL-confined fibers having highly improved properties. The so prepared as-spun IL-confined fibers are found to have a γ phase structure that has a small crystal size and high crystal perfections. Fortunately, the γ-to-α crystal phase transition for the IL-confined nylon 6 fibers can be acquired during the hot-drawing stage (stress-induced phase transformation). Furthermore, the IL extraction process followed by a thermal stabilization process, interestingly, has led to significant increases in both of the tensile strengths and the tensile moduli of the reverted nylon 6 fibers. The values that are found are 8.46 cN/dtex for the tensile strength and 39.09 cN/dtex for the tensile modulus. The structure–property relationships between the IL-confined and the reverted nylon 6 fibers have also been discussed.

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