Abstract

A new type of tensile tester for sub-micrometer thick films has been developed. The tester has a grip that allows chucking one end of a thin-film specimen by electrostatic force while the other end is fixed to a silicon substrate. It uses a servo-controlled balance for small-force measurement. Sub-micrometer thick single-crystal-silicon specimens were fabricated using bulk micromachining starting with a SIMOX wafer. The specimens were 0 to 500 μm long, 20 or 50 μm wide and 0.14 μm thick. Young’s modulus is 158 GPa, which is measured using the differential stiffness method. The tensile strength ranged from 1.4 to 4.9 GPa for 12 samples; the large distribution of the tensile strength is observed.

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