Abstract

This paper presents the tensile response of thin-walled composite tubes with multi-axial fibre architecture. A hybrid braid-wound layup has the potential to optimise the composite tube properties, however, stacking sequence plays a role in the failure mechanism. A braid-winding method has been used to produce stacked overwound braid layup [(±45°/0°)5/90°4]T. Influence of stacking sequence on premature failure of hoop layers has been reported. Under tensile loading, a cross-ply composite tube with the alternate stacking of hoop and axial fibre show hoop plies splitting similar to the overwound braided composite tube. However, splitting has been restricted by the surrounding axial plies and contained between the adjacent axial fibre tows. This observation suggests hoop layers sandwiched between braid layers will improve structural integrity. A near net shape architecture with three fibre orientation in a triaxial braid will provide additional support to prevent extensive damage for plies loaded in off-axis. Several notable observations for relatively open braid structures such as tow scissoring, high Poisson’s ratio and influence of axial tow crimp on the strain to failure have been reported. Digital Image Correlation (DIC) in conjunction with surface strain gauging has been employed to capture the strain pattern.

Highlights

  • Cylindrical composites structures such as pressure vessels, tubes, pipes, shafts etc. are widely manufactured using filament winding technology

  • Triaxially-braided, cross-ply and overwound braided composite tubes were used for this study under tensile loading

  • A braid structure with the uncovered surface was produced followed by a layer stacking that improved surface coverage and distribution of the axial tows around the circumference

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Summary

Introduction

Cylindrical composites structures such as pressure vessels, tubes, pipes, shafts etc. are widely manufactured using filament winding technology. Are widely manufactured using filament winding technology It is an established method of fabrication in the industry compared to other techniques such as fabric or tape wrapping and braiding for developing composite tubes. The process has a limitation in placing axial fibres (at 0°) along the longitudinal axis of the tube. The respective limitations of both braiding and FW create the possibility for fabricating preforms by combining both layup techniques to optimise the fibre angles required to fabricate preforms for a tubular composite. A limited number of tests was carried out on these two types of composite tubes with triaxially braided and cross-ply layup. Failure process of hoop layup for two types of tubes was described with strain measurements from strain gauges as well as digital image correlation (DIC). The failure process of the composite tubes was discussed using surface strain analysis

Review of Braided Composites Under Tension
Braiding
Resin Infusion and Curing
Braided Preform and Composite Material Characterization
Tensile Testing of Composite Tubes
Surface Strain Measurement During Testing
Braided and Overwound Braided Composite Tube
Relation Between Axial tow Undulation and TB Composite Strain to Failure
Observations on Cross-Ply Tube Structure
Concluding Remarks

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