Temperature stable (1-x)BaAl2Si2O8-xBa3V2O8 (0.2 ≤ x ≤ 0.5) microwave dielectric composite ceramics for LTCC applications

Abstract

BaAl2Si2O8 microwave dielectric ceramics possess dielectric properties of low permittivity (εr) and low loss, coupled with low synthesis cost, making them promising for commercialization. However, the hexagonal structure undergoes high-temperature phase transitions that deteriorate thermal shock resistance and durability, hindering its practical use. In this work, we report temperature-stable BaAl2Si2O8-Ba3V2O8 low temperature co-fired ceramics (LTCC). The combination of Ba3V2O8 and G9 glass achieved a near-zero τf and a thermal expansion coefficient of ∼ 8.5 ppm/℃, significantly enhancing the temperature stability of BaAl2Si2O8 ceramics. By employing ion substitution and enhancing lattice disorder, the components of G9 glass were strategically designed to successfully induce hexagonal-to-monoclinic transformation of BaAl2Si2O8 phase. The dielectric properties of 0.5BaAl2Si2O8-0.5Ba3V2O8-9 wt% G9 sintered at 900 ℃ were εr ∼9, Q×f ∼22,000 GHz and τf ∼ +1.9 ppm/℃. Good chemical compatibility with silver powders was confirmed by further investigation of the co-firing behavior. This work provides attractive candidate for BaAl2Si2O8-based LTCCs and an available approach for modifying BaAl2Si2O8 ceramics.