Abstract

The temperature dependence of the fracture toughness JC of a three-dimensional (3D) random fibrous (RF) material, with a porosity of 87% along the through-the-thickness (TTT) direction, was investigated using experiments and the finite element method (FEM) in this study. The temperature considered ranges from 299 to 1273 K. The experimental observations revealed the fracture toughness JC with crack length-to-width ratios of 0.4 and 0.5, which increased from 47.32 to 328.28 J/m2 and from 44.92 to 280.09 J/m2, respectively, as the temperature increased. Then, a 3D FE model, considering the meso-morphology characteristics of the 3D RF material, was developed to simulate a size-scaled compact tension (CT) specimen with a single edge crack. Using the elastic modulus and the fracture strength of the silica fibers at room temperature, we verified the effectiveness of the FE model, then predicted the fracture strength of the silica fibers and the bonding between the fibers at elevated temperatures. In addition, our developed FE model proved to successfully simulate the fracture toughness JC from 299 to 1273 K and reveal the deformation mechanism of the 3D RF material at different temperatures.

Highlights

  • The 3-dimensional (3D) random fibrous (RF) material, sintered by inorganic fibers, is one kind of composite material that is notable for its low weight, high porosity, high specific surface area, remarkable insulation properties, etc

  • When the temperature was below 1173 K, the typical brittle fracture mode of the specimen was seen from the load–displacement curves

  • The fracture toughness JC along the TTT direction of the 3D RF material was studied by experimental methods and finite element (FE) modeling from 299 to 1273K

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Summary

Introduction

The 3-dimensional (3D) random fibrous (RF) material, sintered by inorganic fibers, is one kind of composite material that is notable for its low weight, high porosity, high specific surface area, remarkable insulation properties, etc. Due to these individual performances, the 3D RF materials possess a wide application in engineering fields, such as a space shuttle’s thermal insulation, building and filtration [1,2,3,4,5].

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