Temperature control of beer fermentation based on variable domain fuzzy PID and neural network technology and its application analysis

Abstract

AbstractTemperature control in the beer manufacturing process is crucial for product quality. Given the gap between China's automation in beer production and the international level, improving the technology in this area has gradually become a core issue in optimizing domestic beer production. This study combines a proportional integral derivative controller with a fuzzy modeling strategy and incorporates a variable‐domain structure to propose a variable‐domain fuzzy proportional integral derivative controller control method. To cope with the challenges of production interaction, the study also introduces neural network technology. The experimental data indicated that the variable‐domain fuzzy proportional integral derivative controller outperforms the conventional proportional integral derivative controller and the fuzzy proportional integral differential controller in terms of overshooting, with a maximum overshoot of only 1.0, compared with 0.50 and 0.70, respectively. The variable‐domain fuzzy proportional integral differential controller exhibited a minimal overshoot of only 0.01 when the model parameter is increased by 20%. In comparison, the other methods reach overshoot values of 0.92 and 1.0. The proposed method maintained superior stability even under the influence of impulse disturbance, step disturbance, and modeling variations. These results demonstrated that the research method is significantly more stable than both the proportion integration differentiation (PID) controller and fuzzy PID controller in complex dynamic parameter environments. The proposed method involved 60 rounds of neural network control, which was successfully implemented. The temperature readings T1 and T2 remained stable within the range of 1.0%–1.02% throughout the experiments. The study demonstrates that the proposed methods have higher accuracy and less fluctuation in actual application, making them more available. Taken together, the above results show that the combination of variable‐domain fuzzy PID controller and neural network technology in beer production has achieved excellent control results. This study not only provides a strong technical support for the progress of beer production technology in China, but also has important industrial application value and wide promotion prospects.