Abstract

Welding is an important process in terms of manufacturing components for various types of machines and structures. One of the vital and still unsolved issues is determining the quality and properties welded joint in an online manner. In this paper, a technique for prediction of joint hardness based on the sequence of thermogram acquired during welding process is proposed. First, the correspondence between temperature, welding linear energy and hardness was revealed and confirmed using correlation analysis. Using a linear regression model, relations between temperature and hardness were described. According to obtained results in the joint area, prediction error was as low as 1.25%, while for HAZ it exceeded 15%. Future work on optimizing model and input data for HAZ hardness prediction are planned.

Highlights

  • The development of many industries important for the national economy, especially the energy, chemical, food, aviation and space industries, as well as marine and nuclear engineering and environmental protection, requires the development of new technologies for the production of metallic materials and their products using both high mechanical properties and resistance to highly aggressive corrosive environments, in particular, gas corrosion at elevated operating temperatures [1,2]

  • Vickers hardness for 1 kg load was measured

  • A study concerned on prediction of hardness in certain sections of welded joint for Inconel nickel superalloys

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Summary

Introduction

The development of many industries important for the national economy, especially the energy, chemical, food, aviation and space industries, as well as marine and nuclear engineering and environmental protection, requires the development of new technologies for the production of metallic materials and their products using both high mechanical properties and resistance to highly aggressive corrosive environments, in particular, gas corrosion at elevated operating temperatures [1,2]. Materials that meet specific technological and operational requirements, especially in terms of heat resistance and creep resistance, as well as creep resistance at high temperatures (even up to 1100 ◦ C) and resistance to aggressive working environments while maintaining a low thermal expansion coefficient and relatively good weldability, include, next to cobalt and titanium alloys, nickel superalloys of the Inconel type [3,4,5]. Inconel nickel-chromium superalloys contain approximately 15–20% chromium and iron additives up to approximately 18%, molybdenum up to approximately 16%, niobium up to approximately 5% and other elements (Co, Cu, W) They are characterized by high corrosion resistance and high durability at temperatures up to approximately 1000 ◦ C.

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