Abstract

Machinery will fail due to complex and tough working conditions. It is necessary to apply reliable monitoring technology to ensure their safe operation. Condition-based maintenance (CBM) has attracted significant interest from the research community in recent years. This paper provides a review on CBM of industrial machineries. Firstly, the development of fault diagnosis systems is introduced systematically. Then, the main types of data in the field of the fault diagnosis are summarized. After that, the commonly used techniques for the signal processing, fault diagnosis, and remaining useful life (RUL) prediction are discussed, and the advantages and disadvantages of these existing techniques are explored for some specific applications. Typical fault diagnosis products developed by corporations and universities are surveyed. Lastly, discussions on current developing situation and possible future trends are in the CBM performed.

Highlights

  • 1.1 BackgroundIn modern industry, machines develop towards being more complicated, and intelligent, and are subject to growingly demanding operation conditions

  • local mean decomposition (LMD) is compared with empirical mode decomposition (EMD) and the results show the superiority of the LMD approach

  • Cui et al [168] proposed a novel approach based on switching unscented Kalman filter (SUKF) for bearing remaining useful life (RUL) prediction

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Summary

Background

Machines develop towards being more complicated, and intelligent, and are subject to growingly demanding operation conditions. CBM ( called predictive maintenance) is a maintenance procedure that takes maintenance actions based on the information indicated in the condition of machinery instead of regular time interval, which achieves objectives of cost reduction and reliability improvement. The key of a CBM program is the maintenance decisionmaking where maintenance actions are recommended through diagnosis and prognosis. Fault diagnosis aims at identifying the fault mode of the machinery after detection and prognostics commonly oriented towards identifying and quantifying the fault. The latter is capable of predicting the process of degradation. Diagnostics can be a complementary tool to provide maintenance decision support when prediction approach fails and a fault occurs

Development of fault diagnosis system
Single fault diagnosis system
Distributed fault diagnosis system
Remote fault diagnosis system
Vibration
Stator current
Acoustic emission
Temperature
Oil debris monitoring
Epilog
Signal processing
Time domain analysis
Frequency domain analysis
Power spectrum
Higher order spectrum
Cepstrum
Envelope analysis
Time–frequency analysis
Short‐time Fourier transform
Wavelet transform
Wigner‐Ville distribution
Empirical mode decomposition
Ensemble empirical mode decomposition
Local mean decomposition
Diagnostics
Physical models
Knowledge‐based models
Expert systems
Fuzzy systems
Artificial intelligence models
Artificial neural network
Support vector machine
Deep learning
Prognostics
Stochastic models
Proportional hazards model
Hidden Markov models and semi‐hidden Markov models
Kalman filter
Particle filter
Artificial intelligence
Gaussian process regression
Commercialization of fault diagnosis system
Findings
Conclusions and future challenges
Full Text
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