Techniques for processing remote field eddy current signals from bend regions of steam generator tubes of prototype fast breeder reactor

Abstract

Steam generator (SG) is one of the most critical components of sodium cooled fast breeder reactor. Remote field eddy current (RFEC) technique has been chosen for in-service inspection (ISI) of these ferromagnetic SG tubes made of modified 9Cr–1Mo steel (Grade 91). Expansion bends are provided in the SGs to accommodate differential thermal expansion. During ISI using RFEC technique, in expansion bend regions, exciter–receiver coil misalignment, bending stresses, probe wobble and magnetic permeability variations produce disturbing noise hindering detection of defects. Fourier filtering, cross-correlation and wavelet transform techniques have been studied for noise reduction as well as enhancement of RFEC signals of defects in bend regions, having machined grooves and localized defects. Performance of these three techniques has been compared using signal-to-noise ratio (SNR). Fourier filtering technique has shown better performance for noise reduction while cross-correlation technique has resulted in significant enhancement of signals. Wavelet transform technique has shown the combined capability of noise reduction and signal enhancement and resulted in unambiguous detection of 10% of wall loss grooves and localized defects in the bend regions with SNR better than 7 dB.