Technical problems and non destructive testing of rock bolt support systems in mines

Abstract

The problem of proper assessment of the technical functionality of rock bolt support systems is still valid. Many research centers have undertaken efforts to diagnose and monitor the technical state of such a support system used in mines and tunneling. With that aim the method of quality assessment of grouted rock bolts was invented and a relevant apparatus was constructed. The method concerns non-destructive identification of discontinuity of a resin layer (grout) surrounding rock bolts. The method is based on an impact excitation of a rock bolt and uses modal analysis procedures. Assuming that the installed rock bolt acts as an oscillator, different lengths and positions of grouting discontinuity alter its modal parameters. The extraction of these modal parameters, of which a resonant frequency is seen as the most valued, enable the relevant identification of grout discontinuity. After constructing a prototype version and validating the results for known cases of resin discontinuity in an experimental coal mine, the apparatus fulfilling ATEX requirements was developed. Subsequently that version was also verified both in laboratory conditions and in an experimental coal mine. As necessary for proper identification of discontinuity length, the reference data base was developed and elaborated consisting of a very large number of finite element models (FE models), namely discontinuity cases. The models encountered different rock bolt lengths and diameters, different rock strata parameters and different positions and lengths of resin layers. Then the method was used in a working coal mine to monitor a technical state of rock bolt support system mounted to reinforce long underground openings. The data base was utilized as reference for investigated rock bolts.