Technical Assessment of Secondary Sedimentation Process in Copper Sulphide Tailings with the Presence of Clays, in Continental and Sea Water

Abstract

Recovery of process water for recirculation is crucial, as the cost of adding additional fresh water is an economic constraint that is often prohibitive. Solid–liquid separation is a key process in the recovery of water resources. Therefore, research is needed to understand how fine particles, particularly quartz, kaolinite and sodium bentonite, impact the optimal separation process. In the present work, the effect of the presence of these clays in the solid–liquid separation of synthetic copper sulfide tailings is evaluated, quantifying the impact on the separation efficiency, considering the average settling rate and the turbidity of the supernatant. The physicochemical variables that control the suspension were monitored and the observed trends were explained by variations in properties such as zeta potential and pH. The characterization and quantification of the impact of the clays in the operation will allow us to lay the foundation for the development of a novel approach for the secondary treatment of the cloudy supernatant water of the thickeners. After the study, disparate effects on sedimentation efficiency could be distinguished depending on the type of clay and the water in which it is immersed. While in the case of tailings with the presence of kaolinite clays it is seen that the higher sedimentation efficiency occurs in the case of flocculation in distilled water, the salinity or presence of cationic coagulants is detrimental to it. In the case of tailings with the presence of bentonite clays, the sedimentation efficiency increases as there is a higher concentration of cationic salts (coagulation-synthetic sea water). In contrast, in the case of distilled water, the flocculation efficiency is very low, so it is recommended to add a cationic additive, which is supported by an associated low economic cost. In the case of tailings with the presence of ultrafine quartz content, a clear effect in the increase or decrease of sedimentation efficiency cannot be distinguished with the addition of flocculants, coagulants, or when working in sea water. Overall, the results suggest the convenience of splitting thickening and clarification as two distinct unit processes that may be treated using flocculant and salts, according to the fine mineral contents.