Abstract

Combined cycle power plants are characterized by high efficiency, now exceeding 60%. The record-breaking power plant listed in the Guinness Book of World Records is the Nishi-Nagoya power plant commissioned in March 2018, located in Japan, and reaching the gross efficiency of 63.08%. Research and development centers, energy companies, and scientific institutions are taking various actions to increase this efficiency. Both the gas turbine and the steam turbine of the combined cycle are modified. The main objective of this paper is to improve the gas-steam cycle efficiency and to reach the efficiency that is higher than in the record-breaking Nishi-Nagoya power plant. To do so, a number of numerical calculations were performed for the cycle design similar to the one used in the Nishi-Nagoya power plant. The paper assumes the use of the same gas turbines as in the reference power plant. The process of recovering heat from exhaust gases had to be organized so that the highest capacity and efficiency were achieved. The analyses focused on the selection of parameters and the modification of the cycle design in the steam part area in order to increase overall efficiency. As part of the calculations, the appropriate selection of the most favorable thermodynamic parameters of the steam at the inlet to the high-pressure (HP) part of the turbine (supercritical pressure) allowed the authors to obtain the efficiency and the capacity of 64.45% and about 1.214 GW respectively compared to the reference values of 63.08% and 1.19 GW. The authors believe that efficiency can be improved further. One of the methods to do so is to continue increasing the high-pressure steam temperature because it is the first part of the generator into which exhaust gases enter. The economic analysis revealed that the difference between the annual revenue from the sale of electricity and the annual fuel cost is considerably higher for power plants set to supercritical parameters, reaching approx. USD 14 million per annum. It is proposed that investments in adapting components of the steam part to supercritical parameters may be balanced out by a higher profit.

Highlights

  • In recent years, electricity generation and conversion issues have been in the spotlight of many scientific institutions, research and development centers, energy companies, and even state governments

  • Despite very considerable developments in distributed energy and alternative energy sources, it should be concluded that high-efficiency power plants with steam turbines set to supercritical parameters, combined gas-steam cycle power plants, and nuclear power plants [28] will be developed in terms of high installed capacities

  • The review above showed that researchers put a lot of effort into improving the efficiency of electricity generation, whereas the aim of this paper is to improve the efficiency of the combined gas-steam cycle—and to perform an economic evaluation of such improvement

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Summary

Introduction

Electricity generation and conversion issues have been in the spotlight of many scientific institutions, research and development centers, energy companies, and even state governments. High-efficiency steam turbines set to supercritical and ultra-supercritical parameters are preferred in conventional energy systems [3,4]; this is a coal technology Another marked tendency is to build combined gas-steam cycles, which allow very high efficiencies, reaching 60%, to be achieved [5]. The construction of power plants and heat and power plants using organic Rankine cycles (ORCs) [24] is a separate direction for energy development Due to their very low temperature, ORC plants have a low efficiency of approx. Despite very considerable developments in distributed energy and alternative energy sources, it should be concluded that high-efficiency power plants with steam turbines set to supercritical parameters, combined gas-steam cycle power plants, and nuclear power plants [28] will be developed in terms of high installed capacities

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