Tailoring Ni 3d orbitals in Ni-Fe/Ni foam heterostructures for enhanced H* adsorption and boosted electrocatalytic nitrate reduction performance

Abstract

The electrochemical nitrate (NO3−) reduction (ENR) in wastewater, a promising remediation strategy, is often impeded by the essential use of costly noble metals. This study introduces an innovative non-noble Ni-Fe/Ni foam cathode fabricated via one-step electrodeposition technique. Efficient nitrate removal (99.4 %) was achieved with the selectivity of 83.6 % to NH3. The exceptional performance can be ascribed to the augmented active sites and the synergistic interaction between Ni and Fe. The leftward shift of the 3d orbitals density of Ni and the elevation of density at the Fermi level on Ni foam heterostructures, consequent to Fe doping, enhance the adsorption of H*. The addition of reactive chlorine species, generated through anodizing in Cl− mediated system, further improves N2 selectivity by oxidizing intermediate NH4+ product. The coupled anodic oxidation method employed herein achieves nearly 100 % removal efficiency of total nitrogen (TN) for initial concentration of 100 mg/L within 180 min, under the conditions of 1.5 g/L Cl− concentration and a current density of 25 mA cm−2. The findings underscore the potential of the Ni-Fe/Ni foam cathode within a Cl− mediated electrocatalytic framework for nitrate wastewater treatment, providing novel insights into the design of cathode catalysts and anodic coupling strategies for efficient TN removal.