Tailoring Mechanical and Electrochemical Properties of the Cr15Fe20Co35Ni20Mo10 High-Entropy Alloy via the Competition between Recrystallization and Precipitation Processes

Abstract

A strategy to improve the mechanical and electrochemical properties of Cr15Fe20Co35Ni20Mo10 (Mo10) high-entropy alloys (HEA) by regulating the thermal-mechanical process was investigated. Due to the mutual competition between recrystallization and μ-phase precipitation behavior, the microstructure after annealing consists of recrystallized fine face-centered cubic grains with numerous annealing twins, non-recrystallized deformed grains with high-density dislocations as well as high-density nanoscale μ-phase precipitates. The combination of grain boundary strengthening, precipitation strengthening, and hetero-deformation induced strengthening endowed an ultrahigh yield strength of 1189 MPa and a uniform elongation of 17.5%. The increased yield strength activated the formation of stacking faults and deformation twinning as the additional deformation modes, which enabled the Mo10 HEA to exhibit a high strain-hardening rate and thus maintained superior ductility and enhanced tensile strength. Most importantly, when high-density dislocations accumulate at the phase boundaries, the nanoscale μ-phase can plastically deform by dislocation slips and the formation of stacking faults, which can relieve the high stress concentrations and thus prevent the cracking. The electrochemical properties of the annealed Mo10 HEA are decreased (compared to the homogenized ones), but can be optimized by adjusting the content and size and fraction of the μ-phase. This work sheds light on developing high-performance HEAs.