Abstract

In this work, we excited as-spun wet films of PEDOT:PSS by ultrasonic vibration with varying frequency and power. This is a low-cost and facile technique for tailoring the structural and surface characteristics of solution-processed thin films and coatings. We deposited the coatings on both rigid and flexible substrates and performed various characterization techniques, such as atomic force microscopy (AFM), scanning electronic microscopy (SEM), X-ray photoelectron spectroscopy (XPS), attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR), transmittance, electrical conductivity, and contact angle measurements, to understand how the ultrasonic vibration affects the coating properties. We found that as a result of ultrasonic vibration, PEDOT:PSS sheet conductivity increases up to five-fold, contact angle of water on PEDOT:PSS increases up to three-fold, and PEDOT:PSS roughness on glass substrates substantially decreases. Our results affirm that ultrasonic vibration can favor phase separation of PEDOT and PSS and rearrangement of PEDOT-rich charge transferring grains. In addition to providing a systematic study on the effect of ultrasonic frequency and power on the film properties, this work also proves that the ultrasonic vibration is a novel method to manipulate and tailor a wide range of properties of solution-processed thin films, such as compactness, chain length and arrangement of polymer molecules, conductivity, and surface wettability. This ultrasonication method can serve organic, printed and flexible electronics.

Highlights

  • The importance of thin films and coatings in numerous micro- and nano-scale devices, such as emerging thin films solar cells, sensors and actuators, transistors, organic light-emitting diodes, displays, and thermoelectric devices, has made them a central interdisciplinary topic [1]

  • PEDOT:PSS is formed of PEDOT, which is a positively charged conducting polymer, but insoluble in water, entangled in negatively charged PSS chains, which is a nonconductive polymer, but helps dispersion and stabilization of PEDOT in water

  • Later we will show that how varying vibration frequency and power will affect the characteristics of PEDOT:PSS coatings

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Summary

Introduction

The importance of thin films and coatings in numerous micro- and nano-scale devices, such as emerging thin films solar cells, sensors and actuators, transistors, organic light-emitting diodes, displays, and thermoelectric devices, has made them a central interdisciplinary topic [1]. For such devices, development of low-cost, flexible and solution-processed conducting thin films is of prime importance [2,3,4]. Improved flexibility, reduced weight and solution-process-ability are some of the key advantages of PEDOT:PSS over conventional conducting transparent oxides [13,14,15]. PEDOT:PSS forms a micelle structure, because the hydrophobic PEDOT stays away from water molecules in a core surrounded

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