Abstract

The objective of this work is to investigate the process parameters which influence the fracture toughness of aluminum-silicon carbide particulate composite prepared using the stir casting technique. The Taguchi’s design of experiments is conducted to analyze the process parameters. Three parameters considered are composition of material, grain size and a/W ratio. From the Taguchi’s analysis, on compact tension specimens, aluminum 6061 reinforced with 9 wt% of the silicon carbide particles composite and a/W ratio of 0.45 are considered to be optimized parameters. Taguchi's technique result shows that the increment in the a/W ratio causes decrement in the load carrying capacity of the composite. Whereas the fine grain size of silicon carbide have better toughness values. From the ANOVA outcomes it is clear that the composition and a/W ratio of the geometry has more influence on the fracture toughness than the grain size of reinforcement.

Highlights

  • Aluminum as a matrix and silicon carbide, alumina etcA common expression for measurement of materials ability to resist the crack propagation is generally referred as fracture toughness

  • American society for testing and materials (ASTM) [2] proposed many standard testing methods to test the fracture toughness of the metallic materials in E399-17

  • It is observed that the increment in the fracture toughness for the fine sized grains of the silicon carbide reinforcement

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Summary

Introduction

A common expression for measurement of materials ability to resist the crack propagation is generally referred as fracture toughness. Estimation and examination of fracture toughness has been a serious problem being the growth for the fracture mechanics approach and their applications in engineering. The resistance to the crack growth is known as fracture toughness which can be determined experimentally using many testing methods. American society for testing and materials (ASTM) [2] proposed many standard testing methods to test the fracture toughness of the metallic materials in E399-17. As per ASTM many standard specimens [3] were utilized for KIc testing such as compact tension (CT) specimen, single edge notch bend (SENB) specimens etc

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