System Design of Testing System for Truck-Mounted Solar Collector

Abstract

The truck-mounted solar collector testing system is a flexible and convenient testing device. However design of thus a system is much more difficult than that of the fixed solar collector testing system, because it needs consideration in every respect so as to make sure the following: accurate testing, accommodation of the reduced volume of the testing system, stability of the testing system, addition of a removable device and so on. This article explores the systematic design of the truck-mounted solar collector testing system, points out the design issues to be considered, propose an appropriate design plan, and finally conducts the main force calculation. Solar energy is one of the cleanest sources; it is green and pollution-free. Today, environmental pollution is getting worse and worse; thus application of solar energy is becoming more extensive. A solar collector is defined as any of various devices that absorb the solar radiation and deliver the heat energy to the medium of heat transfer device. Solar collectors are not a direct consumer-oriented product, but key components that form various solar thermal systems, such as solar water heaters, solar energy dryers, solar industrial heaters and so on, of which the solar collectors are a core part of the system. At present solar heat pipe collectors and collector plates are the two most widely used products of solar collectors. Factory productions of such products are subject to inspection before they can be put on the market. Currently product testing of this kind is performed collectively in fixed locations; consequently, it is vulnerable to the geographical conditions, climate changes, and other factors in the location. A truck-mounted solar collector testing system is a system that integrates both testing systems, heat pipe collectors and collector plates, in a vehicle, which can be driven into the manufacturers that produce heat pipes and/or heat plates or other places where testing conditions can be met according to the requirements. By doing so, the problems associated with the fixed testing system can be solved. However, design of truck-mounted type solar collector testing system is much more difficult than that of fixed solar collector testing system. In addition to testing accuracy, it must also take the reduced volume of the testing system into account to ensure that the system can be accommodated into a smaller space of the vehicle. Furthermore, the stability of the testing system must be assured. Finally a removable device needs to be added to the system for convenience. In the following, we show our design of the truck-mounted solar collector testing system and calculations for the related stress analysis.