Synthesized by coprecipitation method for controlled phase structures of 5YSZ

Abstract

Yttria-stabilized zirconia (YSZ), which exhibits a tetragonal phase, finds widespread application in the realm of high-temperature solid electrolytes. In the context of this research endeavor, a concerted effort was undertaken to procure a stable and controlled tetragonal phase structure within 5 mol% yttria-stabilized zirconia (5 YSZ) by modulating the precipitation rate of YSZ sols in three distinct precipitation environments, namely acidic (AC), near to neutral (NE), and alkaline (AL) conditions. Through the characterization of 5 YSZ compounds synthesized in these various environments, encompassing an assessment of their elemental composition, phase structure, local structure, and microscale morphology, it was discerned that under acidic conditions, the product exhibited non-uniform elemental distribution, pronounced agglomeration, and an abundance of hydroxyl groups, all of which proved detrimental to the stability of the tetragonal phase, resulting in the presence of 40.63% monoclinic phase. Conversely, under alkaline conditions, substantial agglomeration and hydroxyl group presence were also noted, with 34.7% monoclinic phase in the product. In stark contrast, under the condition which is near to neutral, the product demonstrated uniform elemental distribution, excellent dispersion characteristics, and a virtual absence of hydroxyl groups. The tetragonal phase structure remained stable and homogeneous, with almost negligible monoclinic phase content. Subsequent ceramic processing resulted in the highest attainable density (99.7%), coupled with the highest ionic conductivity at 850 °C (35.2 mS/cm). This study underscores that pH control during coprecipitation reactions stands as a robust and effective methodology for achieving a stable tetragonal phase structure.