Synthesis of ZrW2O8–ZrC composite powders by solid‐state exothermic oxidation reaction of ZrC and WO3 powders

Abstract

AbstractIn this work, ZrW2O8‐coated ZrC composite powders are synthesized by solid‐state reaction method using ZrC and WO3 powders. Thermodynamic analysis shows that when the molar ratio of ZrC to WO3 is larger than 5:4, ZrW2O8 cannot be synthesized by solid reaction of ZrC and WO3. The favorable molar ratio of ZrC to WO3 for solid reaction synthesis ZrW2O8 is 1:2. After reacted below 800°C for 8 hours, only ZrC in the ZrC and WO3 mixture powders partially reacts with oxygen to form ZrO2. And there is no detectable reaction between WO3 and the formed ZrO2 to produce ZrW2O8. ZrC and WO3 can synthesize ZrW2O8 at 900°C. ZrW2O8‐coated ZrC composite powders can be synthesized using powder mixtures with molar ratio of ZrC:WO3 = 1:1.7 and ZrC:WO3 = 1:1.9 after heat treatment at 1000°C for 4 hours. The synthesized ZrW2O8‐coated ZrC particles show cubic shape with obvious particles growth. The exothermic oxidation reaction of ZrC leads to a significant increase in local temperature, which is believed to trigger partial reaction between ZrO2 and WO3 to form ZrW2O8.