Synthesis of Fiber-Like SiС by Carbothermal Reduction of Used Silica Bricks

Abstract

Fiber-like SiC had been synthesized using used silica bricks and carbon powder as raw materials by carbothermal reduction. A new kind of beaded SiC also had been found in the specimen. The result showed that well-crystallized β-SiC fibers began to appear at 1550 °C with excessive of 100 wt% content of carbon. While at 1600 °C for 6 h with excessive of 100 wt% content of carbon, the as-synthesized SiC fibers were grown with some beads in the fiber strings. The beaded SiC consisted of strings with diameters of less than 0.5 μm (or even 0.1μm) and periodic beads with diameters of 0.5-1.0 μm. Vapor-solid (VS) mechanism and vapor-liquid-solid (VLS) mechanism were also discussed in the synthesizing process of fiber-like SiC. This kind of fiber-like SiC may used as reinforce materials in ceramic composites, the fracture toughness of brittle ceramics can be effectively improved via the incorporation of strong SiC fibers into the matrix due to crack deflection, bridging and fiber pull-out. Moreover, these toughening mechanisms do not diminish as temperature increases.