Synthesis of Cu-Al layered double hydroxides from aluminum saline slags

Abstract

The use of saline slag, a hazardous waste generated during the recycling of aluminum, as aluminum source for the synthesis CuAl layered double hydroxides (LDH) is for the first time reported in this study. Due to the Jahn-Teller effect, divalent copper–aluminum LDH come usually with impurities and a pure CuAl LDH is not easy to obtain. The effect of synthesis pH has been examined by comparing LDH synthesized at various pH, ranging from 6 to 12 via a co-precipitation method using aluminum obtained from an alkaline extraction of the slag. For comparison purposes, a sample was synthesized at pH = 9 using commercial aluminum Al(NO3)3·9H2O instead of extracted aluminum. The effects of the aging time and calcination temperature are also discussed. The LDH and their calcined metal mixed oxide (layered double oxide, LDO) have been analyzed with several characterization techniques: powder X-ray diffraction (PXRD), N2 adsorption at −196 °C, thermogravimetric analysis (TGA), temperature programmed reduction (TPR), scanning electron microscopy (SEM), transmission electron microscopy and energy-dispersive X-ray spectroscopy (TEM and EDS). Synthesis pH has been proved not only to have a significant effect on the nature of secondary phases but also on the structure and morphology of the samples.