Abstract

In this research, copper (Cu)-carbon nanotubes (CNTs) nanocomposites were synthesized with different weight percentages of CNTs by double pressing double sintering (DPDS) method as well as conventional sintering method. A planetary ball mill was used to disperse CNTs in Cu matrix. The milled powders were first cold pressed to 450 MPa in a uniaxial stainless-steel die with cylindrical compacts (diameter: 12 mm and height: 5 mm). The effect of CNTs content and the DPDS method on the properties of the nanocomposites were investigated. The microstructure and phase analysis of Cu-CNTs nanocomposite samples were studied by FESEM and X-Ray Diffraction. The electrical conductivity of nanocomposites was measured and compared to both sintering methods. Mechanical properties of Cu-CNTs nanocomposites were characterized using bending strength and micro-hardness measurements. Enhancements of about 32% in bending strength, 31.6% in hardness and 19.5% in electrical conductivity of Cu-1 wt.% CNTs nanocomposite synthesized by DPDS method were observed as compared to Cu-1 wt.% CNTs nanocomposites fabricated under the similar condition by a conventional sintering process.

Highlights

  • Copper is known as one the most effective materials used for thermal and electronic applications such as in large scale integrated circuits as interconnects in electronic industry [1], high-voltage switches, and magnetic confinement fusion reactorsMetall

  • Since the discovery of carbon nanotubes (CNTs) in 1991 by Iijima [4,5,6], some considerable achievements are gained in different areas of research and development [7]

  • The aim of this work is to compare the mechanical and physical properties of composites fabricated by double pressing double sintering (DPDS) technique and conventional sintering method

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Summary

Introduction

Copper is known as one the most effective materials used for thermal and electronic applications such as in large scale integrated circuits as interconnects in electronic industry [1], high-voltage switches, and magnetic confinement fusion reactors. [2] for many years, Cu usage is limited in these applications due to its low mechanical strength [3]. Since the discovery of CNTs in 1991 by Iijima [4,5,6], some considerable achievements are gained in different areas of research and development [7]. A revolution occurred in numerous areas of materials science and technology [8]. Carbon nanotubes display excessive strength along with high thermal conductivity and exclusive electrical properties [9]

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