Synthesis of Co(OH)F@Al nanobelt array on various substrates for pyro-MEMS

Abstract

Metastable intermolecular composites (MICs) composed by solid fuel and oxidizer can undergo violent redox reaction with release of huge amount of energy. Integration of MIC with microelectromechanical-system (MEMS) is of particular interest to meet the demand of miniaturization in modern pyrotechnic devices. Meanwhile, fluorine-containing oxidizers are favored in MIC owing to their potential to fluorinate the oxide passivation layer in common elemental fuels. Herein, Co(OH)F was employed for the first time as a novel fluorine-containing oxidizer in Al-based MIC. Vertically aligned Co(OH)F@Al nanobelt arrays (NAs) with tunable morphology were successfully fabricated on a variety of substrates (Si, glass, Ni, Cu, Ti) via a facile hydrothermal synthesis followed by electron beam evaporation. The whole fabrication process is highly compatible with modern MEMS technology. The thermal behavior of pure Co(OH)F and Co(OH)F@Al composites was comprehensively investigated by TG-DSC and a series of ex-situ and in-situ characterization. It was found that, Co(OH)F@Al composites achieved main exothermal reaction before melting of Al regardless of morphology and equivalence ratio. This feature is attributed to the etching of Al2O3 shell by HF released from Co(OH)F which is termed as pre-ignition reaction. To elucidate the effect of micro-structure on the actual specific heat release, we proposed a phenomenological model which can be a reference for future micro-structure design of MIC.