Abstract
We show the potential of miniemulsion photopolymerization for the continuous production of aqueous poly(acrylate) dispersions in a microreactor at room temperature. While the starting acrylate nanoemulsions are amenable to limit scattering, their polymerization within a microreactor provides additionally small microchannels and short diffusion path enabling an efficient mixing in order to alleviate the constraints associated with non-uniform through-cure in turbid medium. Two key features prove that this process design is highly eco-efficient: i) two types of energy-saving and compact UV sources (fluorescent or light-emitting diode) were employed; ii) high conversions were achieved using the fluorescent lamp with short residence times (10 min), low irradiance (3 mW cm-2) and without the need of solvent. The present study describes briefly the influence of various parameters – flow rate, photo-initiator type/concentration, droplet size, solid content, UV source – on the photopolymerization course (kinetics) and the properties of the nanolatex obtained (particle size and molecular weight).
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