Synthesis mechanism and improved (100) oriented NaNbO3 templates by ultrasonication

Abstract

The plate-like NaNbO3 (NN) templates with (100) preferential orientation was synthesized from bismuth layer structured ferroelectric Bi2.5Na3.5Nb5O18 (BNN) precursor by topochemical microcrystal conversion (TMC) method. The large platelets of BNN were first obtained by molten salt synthesis at the 1125 °C with a salt-to oxide weight ratio 1.5: 1. The anisotropic NN templates were derived from BNN at the 975 °C with BNN/ Na2CO3 molar ratio of 1:1.5. The NaNbO3 templates have an average length of ~ 10-14 µm. The NN templates retains their elemental constitutes of Na, Nb and O in stoichiometric proportion. The effect of ultrasonication on the orientation factor (Fh00) of NN templates was understood by X-ray diffraction (XRD) and scanning electron microscopy (SEM) results. The degree of (100) orientation of as synthesized NN templates (~57%) was found to be increased (~89%) after ultrasonication. Moreover, the microstructure i.e. alignment / shape of as synthesized NN templates was changed from rectangular (110) orientation to square (100) orientation geometry after ultrasonication. Hence, ultrasonication is a cost effective approach to preparing the textured piezoelectric ceramics by the template grain growth technique using tape casting.