Synthesis, characterization, and properties of interpenetrating polymer networks containing functionalized latex particles

Abstract

Three-component interpenetrating polymer networks (IPNs) comprising polyurethane (PUR), poly(n-butyl methacrylate) (PBMA), and polystyrene (PS) latex particles were prepared in a modified one-shot synthesis. The hydroxy-functionlized and unmodified polystyrene latex particles were synthesized via a seeded emulsion polymerization. The incorporation of hydroxyethyl methacrylate into the latex particles was confirmed via diffuse reflectance infrared analysis and modulated-temperature differential scanning calorimetry. The IPNs were characterized by dynamic mechanical thermal analysis, tensile testing, hardness measurements, and transmission electron microscopy. The three-component materials exhibited higher values for the Young's modulus and the Shore A hardness and for the dynamic storage modulus in the higher temperature range from 80 to 140°C than did the PUR/PBMA IPN alone. The latex particles with the hydroxyl functionality exhibited a better miscibility with the microheterogeneous PUR/PBMA IPN than did unfunctionalized PS latex particles, and, therefore, resulted in materials with better damping properties in the temperature range between 80 and 140°C. Transmission electron micrographs confirmed the imporved miscibility of the functionalized latex particles. The latex particles were not, however, dispersed on an individual level but formed agglomerates of between 2 and 20 μm. © 1996 John Wiley & Sons, Inc.