Synthesis and kinetics of microgel in inverse emulsion polymerization of acrylamide

Abstract

The kinetic behavior is studied in inverse emulsion polymerization of acrylamide. The polymerization rate in a micelle is proportional to the monomer concentration and the effective average radical concentration. When concentrations of monomer and radical are too low to proceed the polymerization only, some finite final conversion is obtained. The micelles of various sizes have different effective average radical concentrations at the same monomer concentration. Therefore, the polymerization rate and the final conversion are different for various sized micelles. The minimum amounts of emulsifier required to get stable state during reaction is 10 and 7 wt% (based on oil phase) in toluene and n-heptane systems, respectively. Phase inversion is observed with the increase of viscosity during polymerization. The final latex coagulates obviously in the toluene system even with 10 wt% of emulsifier, however, it can be improved more in the n-heptane system with 10 wt% of emulsifier. The crosslinking agent which copolymerizes with the monomer was supposed to remain in the interface of micelles. Such interfacial copolymerization not only hardens particles but improves the stability of the system also, therefore avoiding coagulation among particles. An increase in the content of crosslinking agent leads to a more uniform size of final particles. The microgel added in the alkyd resin decreases the drying time. The greater the amount of microgel added, the shorter the drying time.