Abstract

Ceramic pigments have been widely used in a variety of industries because of their excellent properties, such as high thermal stability, low-cost productions, and simple manufacturing processes. Re-use of mirror waste, which consists of silicon dioxide greater than 70%, is a method that can reduce raw materials cost. In this work, ceramic pigment with forsterite structure, Mg2SiO4, was synthesized via conventional solid state reaction by using mirror waste as a precursor. Solid solutions of Co-doped forsterite pigment, CoxMg(2−x)SiO4 where x = 0.02–1.6, were calcined at 1000 °C for 2 h. The calcined powders were characterized by X-ray diffraction technique (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), UV-Vis spectrophotometer, and color measurement (CIEL*a*b*). XRD results confirmed that forsterite phase was found as a main phase in the ceramic powder. However, the forsterite phase decreased with increased concentration of Co to x = 0.8–1.6. This could be because of the solubility limit of Co in solid solution. In addition, the use of mirror waste as a raw material was able to reduce calcination temperature compared to the use of oxide reagents. Color measurements or CIEL*a*b* color space of forsterite pigments were located in red-blue quadrant for Co-doped pigment.

Highlights

  • Ceramic pigments have been used extensively in decorative industries as a coloration component due to their advantages such as low-cost productions, stability, longevity, and mass-producibility.Even though ceramic pigments possess many advantages, the reduction of raw materials cost is still needed to compete in the market

  • This study aims to synthesize the forsterite pigment and characterize its properties by using mirror waste as a raw material and cobalt oxide as a chromophore of the pigment

  • The pigments with Co-doped forsteritre structure were successfully synthesized from mirror waste

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Summary

Introduction

Ceramic pigments have been used extensively in decorative industries as a coloration component due to their advantages such as low-cost productions, stability, longevity, and mass-producibility.Even though ceramic pigments possess many advantages, the reduction of raw materials cost is still needed to compete in the market. Re-use of industrial waste is the current trend to lower the cost of raw materials. This waste is disposed of in landfill. The advantage of these wastes for re-use is their amorphous structure. Such structure could lead to a lower reaction temperature. This might cause a variation in pigment properties, such as firing formula and color tone, due to the composition differences between the waste and pure reagents

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