Synthesis and characterization of resorcinol–formaldehyde resin chars doped by zinc oxide

Abstract

Polycondensation polymerization of resorcinol–formaldehyde (RF) mixtures in water with addition of different amounts of zinc acetate and then carbonization of dried gels are studied to prepare ZnO doped chars. Zinc acetate as a catalyst of resorcinol–formaldehyde polycondensation affects structural features of the RF resin (RFR) and, therefore, the texture of chars prepared from Zn-doped RFR. The ZnO doped chars are characterized using thermogravimetry, low temperature nitrogen adsorption/desorption, Raman spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and high resolution transmission electron microscopy (HRTEM). At a relatively high content of zinc acetate (1mol per 10–40mol of resorcinol) in the reaction mixture, the formation of crystallites of ZnO (zincite) occurs in a shape of straight nanorods of 20–130nm in diameter and 1–3μm in length. At a small content of zinc acetate (1mol per 100–500mol of resorcinol), ZnO in composites is XRD amorphous and does not form individual particles. The ZnO doped chars are pure nanoporous at a minimal ZnO content and nano-mesoporous or nano-meso-macroporous at a higher ZnO content.