Synthesis and characterization of magnesium melting fluxes

Abstract

Magnesium and its alloys are extremely susceptible to oxidation and fire due to their reactivity with oxygen. Therefore, special care should be taken while melting them. In this research, different types of fluxes were used to protect the molten magnesium from oxidation. These fluxes cover the molten magnesium surface and refine it. In this research, nine magnesium melting and refining fluxes were studied. Dow fluxes compositions were taken as a base to prepare five fluxes and another four fluxes were developed by varying the content of chlorides, fluorides, and oxide. The main purpose of this research is to increase the recovery of magnesium metal by melting in normal atmospheric conditions and develop a low-cost conventional melting practice. Decomposition behavior, mass change, and melting of these nine fluxes were studied by TG/DTA technique. After fusing, the surface morphology of these fluxes was studied by visual observation and scanning electron microscope. Magnesium was melted using these nine fluxes and for each flux, the weight loss of magnesium was calculated. From a thermal analysis study, it was confirmed that all the fluxes were fused before magnesium melting. Based on the flux layer which was generated during the melting and the weight loss analysis, flux 9 (250) was the best flux compared to other fluxes. The highest purity was obtained by using flux 2 with the highest tensile strength value.