Abstract

AlCoCrFeNiNbx (x in molar ratio x = 0, 0.25, 0.5, 0.75, and 1.0) high-entropy alloy (HEA) coatings were manufactured on 304 stainless steel by laser cladding. The constituent phases, microstructures, chemical composition, micro-hardness and wear resistance of the HEA coatings were investigated respectively by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), a Vickers hardness tester and a friction/wear testing machine. It was found that an AlCoCrFeNi alloy coating without Nb consisted of body-centered-cubic (BCC) and order BCC (B2) phases, while the AlCoCrFeNiNbx (x > 0) alloy coatings consisted of BCC, B2 and Laves phases. Microstructures of the AlCoCrFeNiNbx alloy coatings evolved from equiaxed grain (x = 0) to hypoeutectic (0.25 ≤ x < 0.75), then to full eutectic (x = 0.75), and finally to hypereutectic (x > 0.75). With increasing Nb content, the Vickers hardness values increased. AlCoCrFeNiNb0.75 alloy coating with a fully eutectic microstructure demonstrated the best wear resistance among the AlCoCrFeNiNbx (x ≥ 0) alloy coatings.

Highlights

  • Traditional alloys consist of one main element, whereas high entropy alloys (HEAs) are usually composed of five or more elements and their concentrations range from 5–35 at. %(atomic percent) [1,2,3]

  • The AlCoCrFeNiNbx alloys were fabricated using arc melting and the results showed that the alloys exhibited a eutectic microstructure and high strength/hardness

  • Volume (V)

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Summary

Introduction

Traditional alloys consist of one main element, whereas high entropy alloys (HEAs) are usually composed of five or more elements and their concentrations range from 5–35 at. %(atomic percent) [1,2,3]. The unique component design brings four core effects: high entropy effect, lattice distortion effect, sluggish diffusion and cocktail effect. Due to these effects, HEAs usually consist of simple solid solution structures, nano-structures or can even be amorphous [4,5,6] and they possess excellent properties such as high strength, good thermal stability, good electrical and magnetic performance and excellent corrosion and wear resistance [7,8,9,10,11,12,13,14,15,16,17]. The laser cladding technique will obviously reduce the cost, because the HEA coatings need less raw materials than other techniques such as arc Crystals 2019, 9, 56; doi:10.3390/cryst9010056 www.mdpi.com/journal/crystals

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