Synthesis and characterization of a novel charring agent and its application in intumescent flame retardant polyethylene system

Abstract

A novel charring agent poly(pentaerythritol spirocyclic phosphorusoxy spirocyclic diethanolamine borate) (PPSPSDB) was synthesized successfully with diethanolamine borate (DEAB) and spirocyclic pentaerythritol bisphosphorate disphosphoryl chloride (SPDPC), which was combined with ammonium polyphosphate (APP) to endow linear low-density polyethylene (LLDPE) with flame retardance. The structure of PPSPSDB was characterized by FTIR and 1H-NMR. The study of thermal stability of various LLDPE composites showed that PPSPSDB/APP system could effectively improve the thermal degradation and thermal-oxidative stability of the char residues, and PE3 containing 30 wt% APP/ PPSPSDB with a 2 weight ratio left the highest amount of char residue at 800 oC. The results of flammability revealed that PE3 had the best combination property; the limited oxygen index value was 29.6, and vertical burning reached UL-94 V-0 rating, and the tensile strength and notched impact strength were 11.853 MPa and 28.8 kJ/m2 respectively. The investigation of structure and morphology of char residue indicated that the compact foaming char layer, as a good barrier against the transmission of heat and volatiles, was formed for PE3 during combustion.