Synergistic extraction of valuable metals from cyanide tailings slurry electrolyte and preparation of ferrous oxalate

Abstract

A cyanide tailings slurry electrolyte (CTSE) was treated using a synergistic extraction system (P204-T) composed of di(2-ethylhexyl)phosphate (P204, (C8H17O)2PO2H, H2A2), trioctylamine (TOA, ([CH3(CH2)7]3N), R3N), and iso-alkanes, and a collaborative extraction technique involving oxalic acid stripping and photocatalysis was developed to separate and recover valuable metals and prepare ferrous oxalate. The results show that at a pH of 1.5, the P204 concentration of 15 vol%, TOA concentration of 10 vol%, O/A of 1:1, an oscillation time of 10 min, and an oscillation frequency of 190 rpm, the single-stage Fe(III) and Zn(II) extraction efficiencies of P204-T were 99.25% and 99.02%, respectively, and the saturated extraction capacities were 25.01 g•L−1 and 1.20 g•L−1, respectively. TOA destroyed the dimer structure of P204 and promoted the –OH bond and –OP group in P204 to combine with TOA through hydrogen bonding to form N–H+···O–P and N–H+···OP bonds, resulting in the R3NHA·(HA) composite structure. During the collaborative extraction process, ion exchange with FeSO4+ resulted in the formation of FeSO4A·(HA)3 and ion exchange with the intermediate product (R3NH)2SO4 and Zn(SO4)22- formed (R3NH)2Zn(SO4)2, which improves the extraction efficiency of metal ions. In addition, some amount of P204 underwent ion exchange with free Fe3+ and Zn2+ to produce FeA3(HA)3 and ZnA2(HA)2, respectively. At oxalic acid concentration of 1 mol•L−1, an O/A of 1:3, the efficiencies of Fe(III) and Zn(II) stripped from the saturated organic phase reached 99.65% and 99.41%. Zn(II) formed the ZnC2O4·2 H2O precipitate and Fe(III) separation. FeC2O4·2 H2O was successfully synthesized by ultraviolet photocatalysis using iron oxalate complex as the stock solution.