Synergistic effects of liquid phase sintering and B-site substitution to enhance proton conductivity of BaZr0.1Ce0.7Y0.1Yb0.1O3-δ for protonic ceramic fuel cell

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This paper is dedicated to improving the sintering and conductivity of BaZr0.1Ce0.7Y0.1Yb0.1O3-δ (BZCYYb) by adding ZnO–CuO dual-sintering aids. The synergistic effects of liquid-sintering of Zn and B-site substitution of Cu on the sinterability and proton conductivity of BZCYYb are systematically investigated. X-ray diffraction (XRD) analysis of BZCYYb after addition of ZnO–CuO (BZCYYb-Zn-Cu) confirms the complete perovskite phase formation without any secondary phase. The substitution of Ce4+ (0.87 Å) with Zn2+ (0.74 Å) or Cu2+ (0.73 Å) induces a shift in XRD diffraction peak to higher angle due to a decrease in lattice constant. Energy dispersive X-ray spectroscopy analysis indicate a distinct distribution of Zn primarily at the grain boundaries, while Cu is predominantly located within the grains of BZCYYb-Zn-Cu. The addition of ZnO–CuO into BZCYYb results in a denser microstructure with larger average grain size. Furthermore, the substitution of Ce4+ by Cu2+ increases the concentration of oxygen vacancies and reduces activation energy. For BZCYYb-Zn-Cu, the proton conductivity reaches 4.52 × 10−2 S/cm at 750 °C, approximately 3 times higher than that of BZCYYb. This enhancement can be attributed to the synergistic effects of larger average grain size resulting from liquid phase sintering of Zn, low active energy, and high concentration of oxygen vacancies arising from Cu B-site substitution. BZCYYb-Zn-Cu is used as the electrolyte for anode support SOFC, and the single cell exhibits remarkable electrochemical performance and excellent stability in H2 fuel. This research establishes a crucial theoretical foundation for the preparation and performance evaluation for large-size protonic ceramic cell.