Synergistic collaborations between surfactant and polymer for in-situ emulsification and mobility control to enhance heavy oil recovery

Abstract

Surfactant-polymer (SP) combined systems is an effective nonthermal method to enhance the heavy oil recovery, through in-situ emulsification and mobility control mechanisms. In this study, a novel SP system was developed using 0.2 wt% anionic surfactant (alkyl naphthol polyoxyethylene ether sulfonate, ANES) and 0.1 wt% polymer (partially hydrolyzed polyacrylamide, HPAM). The SP system had viscosity reduction rate of ∼ 98 %, viscosity ratio of oil to displaced water (μo/μd) of ∼ 3.95 and IFT of ∼ 0.29 mN/m, beneficial for decreasing the mobility ratio of water to heavy oil. Then, the applied performances including emulsion morphologies and stability, wettability alteration ability were systematically characterized. The results showed that the freshly O/W emulsions formed by SP system displayed uniform droplet size distribution, as well as high stability with tight interfacial film. In addition, the SP system exhibited excellent wettability alteration property with low contact angle of 18.3°. The synergistic collaboration mechanisms of surfactant and polymer include heavy oil–water interfacial tension reduction, in-situ emulsification, oil-viscosity reduction and water-viscosity increase. Finally, the static oil washing and dynamic sand-pack flooding experiments showed that the SP system exhibited high oil washing efficiency (62.89 %) and enhanced oil recovery efficiency (56.9 %) with improving the mobility controllability after the primary water-flooding process. This study indicated that the synergistic collaborations between surfactant and polymer had great potential to enhance the heavy oil recovery.