Abstract

Accurate monitoring of small displacements in non-magnetic thin-walled plates is essential for assessing their manufacturing precision and vibrational characteristics. Optical techniques are limited by environmental disturbances and spatial constraints, while contact methods are compromised by mechanical forces and wear. A synchronized magnet-induced displacement detection method (SMDDM) using heteropolar permanent magnets (HPMs) and smart materials for non-magnetic plates is proposed. Supported by a magnetic-mechanical–electrical coupling model and a joint algorithm with dynamic linear extension and analytic hierarchy process (DLE-AHP), the prototype’s parameters are refined through experimental design, neural networks, and multi-objective optimization. Comprehensive tests show that SMDDM achieves an accuracy of 2 μm and a resolution of 1 μm, with smaller measurement errors observed in low-frequency, small-displacement tests. This validates the method’s effectiveness in multi-scale displacement measurement and vibration testing, highlighting its potential for in-situ monitoring in thin-plate applications.

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