Swellable elastomers under constraint

Abstract

Swellable elastomers are widely used in the oilfield to seal the flow of downhole fluids. For example, when a crack appears in self-healing cement, the liquid in the surroundings flows into the crack and permeates into the cement, causing small particles of elastomers in the cement to swell, resulting in the blocking of the flow. Elastomers are also used as large components in swellable packers, which can swell and seal zones in the borehole. In these applications, the elastomers swell against the constraint of stiff materials, such as cement, metal, and rock. The pressure generated by the elastomer against the confinement is a key factor that affects the quality of the sealing. This work develops a systematic approach to predict the magnitude of the pressure in such components. Experiments are carried out to determine the stress-stretch curve, free swelling ratio, and confining pressure. The data are interpreted in terms of a modified Flory-Rehner model.