Abstract
Aluminum matrix composites with a high volume fraction of reinforcements are fabricated using a quick spontaneous infiltration process through a combustion reaction of an Al-Ti-B4C-CuO powder mixture in molten aluminum. A cold-compacted powder mixture in a cylindrical shape was used as a preform. The effects of the composition of the initial powder mixture on the sustaining of the compact shape were systematically examined and thereby an optimal composition for fabricating sound aluminum matrix composites was suggested. The compact shape was greatly affected by the initial composition of the powder mixture. A sufficiently high relative volume fraction of the solid particles in the compact is critical for sustaining the compact shape during the combustion reaction. The volume fraction of Al and Ti powders in the initial mixture affects whether crumbling of the compact occurs during the ignition delay time. This study can be beneficial to utilizing the Al-Ti-B4C system as to fabricate components with any desired shape.
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