Abstract

Spent grains from microbreweries are mostly formed by malting barley (or malt) and are suitable for a further valorization process. Transforming spent grains from waste to raw materials, for instance, in the production of nontraditional flour, requires a previous drying process. A natural convection solar dryer (NCSD) was evaluated as an alternative to a conventional electric convective dryer (CECD) for the dehydration process of local microbrewers’ spent grains. Two types of brewer’s spent grains (BSG; Golden ale and Red ale) were dried with both systems, and sustainability indices, specific energy consumption (eC), and CO2 emissions were calculated and used to assess the environmental advantages and disadvantages of the NCSD. Then, suitable models (empirical, neural networks, and computational fluid dynamics) were used to simulate both types of drying processes under different conditions. The drying times were 30–85 min (depending on the drying temperature, 363.15 K and 333.15 K) and 345–430 min (depending on the starting daytime hour at which the drying process began) for the CECD and the NCSD, respectively. However, eC and CO2 emissions for the CECD were 1.68–1.88 · 10−3 (kW h)/kg and 294.80–410.73 kg/(kW h) for the different drying temperatures. Using the NCSD, both indicators were null, considering this aspect as an environmental benefit.

Highlights

  • The beer production market has been a highly concentrated one worldwide for a long time, with a substantial market share held by a few brewing companies which produce the most consumed industrial lager type of beer

  • The samples dried in the convective dryer (CECD) presented the final moisture content values of less than 7 % and final pH and acidity values which varied according to the temperature value used, ranging from 5.4 to 5.8 and from 0.65% to 1.10%, respectively

  • The final moisture content of the sun-dried brewer’s spent grains (BSG) was less than 6–7%, pH was 5.49 ± 0.06 for the Golden ale (GA) variety and 5.62 ± 0.02 for the Red ale (RA) variety, and, the titratable acidity values were 0.56 ± 0.05% and 0.52 ± 0.01% for GA and RA, respectively

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Summary

Introduction

The beer production market has been a highly concentrated one worldwide for a long time, with a substantial market share held by a few brewing companies which produce the most consumed industrial lager type of beer. Beer is made from sugars acquired from cereals and other grains (mainly barley and wheat), flavored and aromatized mostly with hops, and with other herbs and additives, which are fermented in water with yeasts of the Saccharomyces type. In this process, large amounts of a solid fraction residue are produced, called brewer’s spent grains (BSG) [3], which form the most abundant byproduct of the brewing process, representing 85 % of the total residue and, on average, 31 % of the original weight of the malt spent in the process [4,5]

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