Abstract

Sustainable manufacturing is connected with the effectiveness of production processes. There are several solutions to improve manufacturing sustainability. This paper deals with the possibilities of the utilization of mathematical methods to solve optimization problems in the production process of furniture. The aim of the paper is to create a mathematical model of the key processes in order to maximize productivity and cost reduction by identifying key processes and parameters influencing manufacturing effectiveness. After identification of the parameters describing the key process (milling), an abstract model of the manufacturing process was created. Identified input parameters were the cutting velocity, feed rate, and a total volume of removed material. The output parameters were surface roughness, process duration, and process cost. The experimentally measured and calculated values of the output parameters were analyzed by a multiple regression tool. The method of an artificial neural network was used as a numeric method for optimization. The results showed that the maximal effectiveness of the sub-process can be achieved if the CNC machine is set at the cutting velocity of 4398.23 m·min−1 and feed rate of 11.00 m·min−1. Maximal values of the created neural network showed optimal values of input and output parameters.

Highlights

  • An improvement of business processes is necessary in order to maintain the competitiveness of the business and increase the financial performance

  • The aim of this article is to design a mathematical model for the optimization of the key sub-process effectiveness in furniture manufacturing, based on which it is possible to anticipate the levels of output parameters with different levels of input parameters

  • The cost value of sanding is directly proportional to the workpiece surface roughness degree after milling as the smooth surface with a minimum roughness is an important prerequisite to manage the surface finish

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Summary

Introduction

An improvement of business processes is necessary in order to maintain the competitiveness of the business and increase the financial performance. The presumption of effective management and a sustainable enterprise improvement are measuring, assessment, control, and further optimization of the enterprise processes. Efficiency and effectivity are the main parameters of processes optimization. These two terms relate to each other closely and are often confused, though there is a certain distinction in their definitions. While the effectiveness expresses the ability of completing the proper steps to achieve the purpose, in other words, the level which the system achieves in the relation to the level which was stated (the current output to the expected output), the efficiency describes the level when the system uses the proper sources in a proper way, so it addresses the question of whether we do the right steps in the right way (the currently used sources to anticipate source consumption) [1]

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