Abstract

Fuel ethanol co-products known as distillers’ dried grains with solubles (DDGS) are a significant source of energy, protein, and phosphorous in animal feed. Fuel ethanol production may concentrate mycotoxins present in corn into DDGS. One hundred and forty one corn DDGS lots collected in 2011 from 78 ethanol plants located in 12 states were screened for the mycotoxins deoxynivalenol (DON), 15-acetyldeoxynivalenol (15-ADON), 3-acetyldeoxynivalenol (3-ADON), nivalenol (NIV), and zearalenone (ZON). DON ranged from <0.50 to 14.62 μg g−1, 15-ADON ranged from <0.10 to 7.55 μg g−1, and ZON ranged from <0.10 to 2.12 μg g−1. None of the DDGS lots contained 3-ADON or NIV. Plants in OH had the highest levels of DON overall (mean of 9.51 μg g−1), and plants in NY, MI, IN, NE, and WI had mean DON levels >1 and <4 μg g−1. Twenty six percent (36/141) of the DDGS lots contained 1.0 to 5.0 μg g−1 DON, 2% (3/141) contained >5.0 and <10.0 μg g−1 DON, and 3% (4/141) contained >10.0 μg g−1 DON. All DDGS lots contaminated with unacceptable levels of DON evaded detection prior to their commercial distribution and were likely sold as feed products.

Highlights

  • Fuel ethanol co-products known as distillers’ dried grains with solubles (DDGS) contain high levels of protein, fiber, minerals and vitamins [1,2], are an important source of domestic animal feed [3] and may be used to enrich human foods [4]

  • Several known fungal plant pathogens in the genus Fusarium (e.g., F. graminearum, F. culmorum, and F. crookwellense) produce dangerous mycotoxins that may contaminate corn destined for fuel ethanol production and the resulting DDGS

  • We did not conduct a complete screen of all potential mycotoxins in corn DDGS; such an exhaustive effort was beyond the scope of our study

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Summary

Introduction

Fuel ethanol co-products known as distillers’ dried grains with solubles (DDGS) contain high levels of protein, fiber, minerals and vitamins [1,2], are an important source of domestic animal feed [3] and may be used to enrich human foods [4]. The increased production of fuel ethanol in the U.S [7] is expected to lead to the increased supply and demand for DDGS [8]. Fuel ethanol facilities rely on the sale of DDGS to turn profit [9], and with the demand for ethanol continuing to increase, the supply and use of DDGS is expected to increase dramatically in the future. Several known fungal plant pathogens in the genus Fusarium (e.g., F. graminearum, F. culmorum, and F. crookwellense) produce dangerous mycotoxins that may contaminate corn destined for fuel ethanol production and the resulting DDGS. These mycotoxins include deoxynivalenol (DON), 3-acetyldeoxynivalenol (3-ADON), 15-acetyldeoxynivalenol (15-ADON), nivalenol (NIV), and zearalenone (ZON) [10]. Consumption of trichothecenes such as DON, 15-ADON, 3-ADON and NIV may cause vomiting, feed refusal, and even death [11]. 15-ADON and 3-ADON co-contaminate with

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