Surfactant-modified ZnFe2O4/CaOPS porous acid-base bifunctional catalysts for biodiesel production from waste cooking oil and process optimization

Abstract

Biodiesel production from waste cooking oil (WCO) with high acid value is useful for clean energy development and utilization. In this work, ZnFe2O4(5)/CaOPS porous bifunctional catalysts were prepared for catalytic production of biodiesel with the help of surfactants such as PVP, SDS and citric acid, using a sol-gel method. The ZnFe2O4(5)/CaOPS catalysts were characterized using XRD, SEM, EDX, NH3-TPD, and BET. The parameters (reaction temperature, catalyst dosage, methanol-oil ratio and reaction time) for the transesterification reaction to produce fatty acid methyl esters (FAMEs) were optimized for the optimal materials using a one-variable method. Experiments were designed using Response Surface Methodology (RSM) and Artificial Neural Network (ANN) for global optimization to obtain the best process parameters. The final average yield of FAMEs was 96.89% under the optimum reaction parameter of catalyst dosage of 5.06wt%, reaction temperature of 63.69°C, reaction time of 212.22min and methanol-oil ratio of 12.96:1. The prepared biodiesel was characterized using FT-IR, 1H NMR as well as 13C NMR and compared with international standard ASTM D6751. The ZnFe2O4(5)/CaOPS catalyst has excellent stability in biodiesel production and has some free fatty acid tolerance. In addition, a cost analysis and sensitivity analysis were done for the production of WCO biodiesel. It is hoped that the research results in this paper can provide a theoretical basis for biodiesel production from WCO with high free fatty acid content.