Surface treatment of inorganic modifier for improving carbonation resistance of geopolymers

Abstract

Geopolymer (GP) is a low-carbon binder with the potential to replace Portland cement in reinforced concrete, however, the risk of corrosion to reinforced steel bars due to its low carbonation resistance must be addressed. This study proposed the use of an inorganic surface modifier, sodium aluminate solution (AN), to improve the carbonation resistance of GP. The effects of AN surface treatment on carbonation depths were investigated for GP mortars using fly ash (FA), ground granulated blast furnace slag (BFS), or their blend as active fillers. Rational AN surface treatment conditions and microstructural changes of treated GPs were also discussed. The obtained results show that AN surface treatment can significantly reduce carbonation rates of FA/BFS blend-based GP, and largely delay the onset of neutralization of heat-cured GP through the reduction of cracks and the formation of Na-gmelinite and gismondine, which refine the surface layer of GP. The surface modification using 40 wt%-AN solution reduced carbonation rate coefficient by about 70% for the FA/BFS blend-based GP cured at 80 ℃, and by above 30% for that cured at 20℃. The larger the FA blending ratio or the smaller the liquid-active filler ratio, the greater the improvement in carbonation resistance of FA/BFS blend-based GPs, caused by the AN surface modification. For the ambient-cured GP, repeated surface treatment is preferred, while for the heat-cured GP, once treatment is enough, and seal curing after the AN surface treatment is recommended regardless of the curing method.