Abstract

Homoepitaxial growth of step-flow single crystal diamond was performed by microwave plasma chemical vapor deposition system on high-pressure high-temperature diamond substrate. A coarse surface morphology with isolated particles was firstly deposited on diamond substrate as an interlayer under hillock growth model. Then, the growth model was changed to step-flow growth model for growing step-flow single crystal diamond layer on this hillock interlayer. Furthermore, the surface morphology evolution, cross-section and surface microstructure, and crystal quality of grown diamond were evaluated by scanning electron microscopy, high-resolution transmission electron microcopy, and Raman and photoluminescence spectroscopy. It was found that the surface morphology varied with deposition time under step-flow growth parameters. The cross-section topography exhibited obvious inhomogeneity in crystal structure. Additionally, the diamond growth mechanism from the microscopic point of view was revealed to illustrate the morphological and structural evolution.

Highlights

  • Due to its excellent electrical properties, such as wide band-gap, high carrier mobility, high saturation velocity, low dielectric constant, and high breakdown field, diamond is considered as a potential candidate material for fabrication of durable diamond-based devices with high performances of high-frequency and high-power, which can operate in harsh environments [1,2,3,4,5]

  • We explored the growth mechanism and detailed evolution of the surface morphology, microstructures, and crystal quality of grown diamonds by changing the growth models from hillock growth to step-flow growth

  • To explore how a step-flow single crystal diamond (SCD) film was deposited on hillock interlayer under stepflow growth parameters, the surface morphology evolution as a function of deposition time was investigated

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Summary

Introduction

Due to its excellent electrical properties, such as wide band-gap, high carrier mobility, high saturation velocity, low dielectric constant, and high breakdown field, diamond is considered as a potential candidate material for fabrication of durable diamond-based devices with high performances of high-frequency and high-power, which can operate in harsh environments [1,2,3,4,5]. In 2002, Yan et al [8] introduced a small amount of N2 into microwave plasma chemical vapor deposition chamber and increased growth rate to 150 μm/h, which presented an interesting prospect for the development of large-area single crystal diamond (SCD). In this way, the Japanese group developed a mosaic SCD substrate with a size of 40 × 60 mm by connecting several “clone wafers” [9], and they have already put 20 × 20 mm SCD wafers into production. The remarkable functional properties of diamonds depend on their physical and chemical properties and on their surface morphology

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