Surface fatigue of brittle polymers in rolling line contact

Abstract

The two-disc machine was used to study surface fatigue in polymethylmethacrylate (PMMA) specimens in rolling line contact. A notch was introduced to the specimen to study the crack growth rate. The form of damage in PMMA disc ranges from the appearance of small cracks on the contact path, leading to the formation of pits and initiation, growth and failure of crazes. A degree of sliding was introduced into the contact between the two discs to study the effect of the tangential force on surface fatigue and crack propagation. The creation of crazes was observed in both rolling and rolling/sliding configurations, but the time of initiation, the appearance, their size and the time to failure were different. An optical microscope and SEM were used to study the morphology of the failure produced. The growth rate in the artificially induced crack was monitored and appeared to be stable with an initial burst of crack extension.