Surface Characterization of Metallic Materials in the Case of the Turning Process of NiTi Alloy.

Abstract

A study was made of the machinability of NiTi alloy in turning, under conditions resulting in a small cutting layer. The experiment involved cutting with variable feeds ranging from 0.01 to 0.1 mm/rev. The cutting conditions were carefully chosen, considering the rounding radius of the cutting edge. The machined surface was examined and measured in 3D using a confocal microscope and in 2D with a contact profilometer. These measurements were used to estimate hmin, leading to the development of a surface formation model that considers both the lateral material flow due to hmin and the lateral material flow due to altered thermodynamic conditions from the previous blade pass. A method for evaluating the surface and selecting its characteristics was proposed based on analyses derived directly from surface features: PCA (Principal Component Analysis) and EMD (Empirical Mode Decomposition) with the Hilbert transform (Hilbert-Huang transform). PCA analysis facilitated the examination of individual surface component variances, while analysis of the IMF components enabled the assessment of surface component energy combined with instantaneous frequencies.