Abstract

The microstructure, temperature-dependent mechanical properties and deformation behaviors of equiatomic CoCrFeMnNi high-entropy alloy (HEA) additively manufactured by selective laser melting (SLM) were investigated. SLM-built HEA had a face-centered cubic (FCC) single-phase random solid solution. In addition, SLM-built HEA was composed of epitaxial growth grains, dislocation network and nano-sized oxides. Room- and high-temperature compression tests confirmed that SLM-built HEA has outstanding mechanical properties in all temperature ranges compared to equiatomic CoCrFeMnNi HEAs reported up to the present. The excellent mechanical properties of SLM-built HEA were achieved with fine grains, high dislocation density and fine precipitates at low temperatures (25 °C to 600 °C), and by high dislocation density and fine precipitates at high temperatures (700 °C or higher). On the other hand, the deformation microstructure showed that slip and deformation twins are the main deformation mechanisms from 25 °C to 600 °C, and slip and partial recrystallization are the main deformation mechanisms above 700 °C. Based on the above findings, this study also discusses correlations among the microstructure, superior mechanical properties and deformation mechanisms of SLM-built equiatomic CoCrFeMnNi HEA.

Highlights

  • The microstructure, temperature-dependent mechanical properties and deformation behaviors of equiatomic CoCrFeMnNi high-entropy alloy (HEA) additively manufactured by selective laser melting (SLM) were investigated

  • The density of the present alloy was measured as 7.96 g/cm[3] which was similar to that of the theoretical density of equiatomic CoCrFeMnNi HEA

  • According to Wang et al.[41], when equiatomic CoCrFeMnNi HEA was manufactured with pre-alloyed powder using electron beam melting (EBM), it was confirmed that Fe, Cr and Co elements segregate into the dendrite, whereas, Mn and Ni segregate into the interdendrite region

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Summary

Introduction

The microstructure, temperature-dependent mechanical properties and deformation behaviors of equiatomic CoCrFeMnNi high-entropy alloy (HEA) additively manufactured by selective laser melting (SLM) were investigated. Since the selective laser melting (SLM) process offers a fast cooling rate among the metal AM processes, it is possible to improve the mechanical properties along with achieving an excellent dimensional accuracy[31,32] Due to these advantages, SLM is one of the most studied AM techniques at present, and SLM is expected to be the most suitable method for manufacturing HEA. Despite the possibility of its use as a structural material in high temperature or extreme environments, studies conducted on AM-processed equiatomic CoCrFeMnNi HEA have been limited to fundamental level investigations such as manufacturing, microstructural analysis and room temperature tensile properties[35,36,37,38,39,40]. There have been no studies that investigated the influence of the unique microstructure of SLM-built HEA on high-temperature mechanical properties and deformation mechanism

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